Lead by UNS
The objective of this work package is to develop the industrialised modular envelope system that carries and connects the main AEGIR technologies. WP4 translates the project concept into a practical renovation solution by bringing together façade elements, insulation, ventilation, automated windows, and renewable energy systems within one coordinated modular approach.
The work centres on the development of an active envelope that can do more than provide a new outer skin. It is designed as a plug and play system that combines structure, insulation, ventilation ducts, photovoltaic and photovoltaic thermal technologies, window automation, and external cladding within a single façade concept. In this way, the envelope becomes both the architectural interface and the technical support for the wider AEGIR system.
A major ambition of WP4 is adaptability. The system has been shaped through the needs of the four AEGIR demo sites in Spain, France, Denmark, and Romania, each of which brings different climatic, spatial, and architectural conditions. This has helped define a solution that can respond to local requirements while still relying on a shared modular logic and an industrialised method of production and installation.
WP4 also explores how these technologies can be combined in different ways across the module family. Some panels remain relatively simple, while others integrate ventilation, active energy systems, and automated openings. This gives the system the flexibility to respond to different building types and renovation priorities without losing its consistency as a prefabricated solution.
By the end of 2024, WP4 had established the main design requirements for the envelope system and advanced the final design of the modular solution. The next steps focus on prototype production, integration, and testing, helping to validate the AEGIR approach as a practical and replicable strategy for low-impact building renovation across Europe.

Founded in 1988 by Ben van Berkel and Caroline Bos, UNStudio specialises in creating ground-breaking architecture and design at all scales, from bridges to public buildings, offices, residences, exhibitions, products and urban masterplans. The name UNStudio stands for United Network Studio and refers to the collaborative nature of the practice. unstudio.com

TECNALIA is the largest private center of applied research and technological development in Spain, a benchmark in Europe and a member of the Basque Research and Technology Alliance. We collaborate with companies and institutions to improve their competitiveness, people’s quality of life and achieve sustainable growth. tecnalia.com

Fraunhofer institute for Solar Energy Systems ISE in Freiburg, Germany is the largest solar research institute in Europe. With a staff of about 1400, we are committed to promoting a sustainable, economic, secure and socially just energy supply system based on renewable energy sources. We contribute to this through our main research areas of energy provision, energy distribution, energy storage and energy utilization. Through outstanding research results, successful industrial projects, spin-off companies and global collaborations, we are shaping the sustainable transformation of the energy system. fraunhofer.de

TU Delft is the Faculty of Architecture and the Built Environment and has a leading role in education and research worldwide. The faculty has a strong focus on ‘design-oriented research’. The driving force behind the faculty’s success is its robust research profile combined with the energy and creativity of its student body and academic community. Staff and students are working to improve the built environment with the help of a broad set of disciplines, including architectural design, urban planning, building technology, social sciences, process management, and geo-information science. tudelft.nl

CEA is a major player in research, development and innovation, the CEA (19,925 employees) is active in major sectors such as defense and national security, nuclear and renewable energies, biotechnological and medical research, and technological research for industry. It is the leading French research organization in terms of the number of published patents applications and is also the leading French applicant on the European scene according to the European Patent Office. liten.cea.fr

Danish Technological Institute is an independent and non-profit research and development institute. Since 1906 the Institute has worked to promote the application of technological advances, for the benefit of both the individual business and the continued development, growth, and prosperity of society as a whole. This takes place in line with interdisciplinary and highly relevant societal drivers: digital transformation, green conversion, the circular economy and growth, productivity, and innovation capacity. dti.dk
Other partners:
Beeplanet , COMSA, DualSun, ENAR, ICM, IDP, UXAMA, Westaflex, SIEL42, SOP, Chazelle, ABEKI, DTI, Termoline, GEZE, GEZE-I, UOC
WP4 has brought the active envelope system to an advanced stage of development, with the main design decisions, integrated technical systems, and build-up details largely defined.
D4.1 – Incremental envelope system design requirements (PU)
Deliverable 4.1 sets out the design requirements for the AEGIR incremental envelope system. It defines the main performance, safety, and sustainability criteria for the modular façade, based on the Construction Product Regulation and the relevant European Assessment Document for mechanically fixed external wall claddings. In this way, it establishes the framework for developing an envelope system that can integrate different panel types and respond to a range of renovation contexts across Europe.
D4.2 – Industrialized and incremental envelope final design (SEN)
Deliverable 4.2 develops the final design of the AEGIR industrialised and incremental envelope system. Building on the requirements defined in D4.1, it brings together structure, insulation, ventilation, active PV and PVT technologies, automated windows, and external cladding within one coordinated façade solution. The deliverable also validates the design through thermal and structural analysis, providing the technical basis for implementation in the demo sites.
D4.3 – Ventilation system design (SEN)
Deliverable 4.3 develops the ventilation design of the AEGIR system, with a focus on integrating ductwork within the façade build-up. It defines the main technical and regulatory conditions for airflow rates, indoor air quality, airtightness, fire safety, duct sizing, maintenance, and thermal insulation. These requirements are then translated into ventilation rates and routing strategies for the demo sites, adapted to different building types and national contexts.
D4.4 – Window with automatic ventilation system design (SEN)
Deliverable 4.4 develops the design of the automated window ventilation system within the AEGIR envelope approach. Building on the façade and ventilation work developed in D4.2 and D4.3, it explores how an automated window solution can operate as a decentralised layer within the wider ventilation strategy. The deliverable defines the main installation options, actuator characteristics, control interfaces, sensors, and power supply requirements, while also showing how the system connects to the building’s digital infrastructure.
D4.5 – Insulation systems (SEN)
Deliverable 4.5 defines the insulation strategies that support the thermal performance of the AEGIR façade modules. It reviews the technical, regulatory, and practical conditions for integrating insulation products within the modular system, with attention to fire safety, hygrothermal behaviour, mechanical suitability, and national requirements. The deliverable also compares bio-based and recycled insulation options and translates them into project-specific solutions for the French, Spanish, Danish, and Romanian demo sites.
D4.6 – Flexible BIPV module (SEN)
Deliverable 4.6 develops the photovoltaic integration strategy of the AEGIR envelope system, focusing on how standard, flexible, and glass-based BIPV solutions can be incorporated into façade and roof modules. Building on the previous work on the module, insulation, and ventilation system, it defines a catalogue of suitable photovoltaic technologies and translates these into project-specific proposals for the four demonstration sites. In doing so, it supports a modular BIPV approach that strengthens both on-site renewable energy generation and architectural integration.
D4.7 – PVT panel (SEN)
Deliverable 4.7 develops the PVT component of the AEGIR active envelope, focusing on the redesign of a hybrid panel that can generate both electricity and heat within the modular façade and roof system. Complementing the BIPV work in D4.6, it shows how the selected photovoltaic technology was adapted into a new, higher-performance PVT solution through the redesign of the heat exchanger, manifolds, probe insertion, fixation system, insulation, and production process. The deliverable also reports the validation of the final prototype and the preparation of the manufacturing line for pre-series production.
D4.8 – Prototypes of the system and testing results (SEN)
Deliverable 4.8 is currently in progress and will present the prototyping and testing of the AEGIR system components, with a focus on performance validation, system integration, and readiness for implementation.
Attention now turns to the demo sites, where the work will focus on material and colour selection, budget and construction coordination, fine-tuning the façade and technical integration, and supporting the practical organisation of the construction process.
Lead by Tecnalia
Lead by CEA
Lead by DELT
Lead by CSTB
Lead by IDP
Lead by Tecnalia
Lead by ICLEI
Lead by InnovaWood